So here is the latest on the mini mill. First, to be completely honest, I ran the living dogs**t out of that machine for 15 months. No mercy at all. So to say it was long overdue for a good tear down and maintenance is a major understatement. I considered it disposable for the price. I am finally doing what I knew I should have done on day 1. Disassemble the carriage and table. I spent a total of 20 years in a major international machine tool manufacturing plant. I spent a few years in Quality Control there. I would have never inspected and accepted any part of the saddle and table. The casting has hospital burrs on it. The dovetails look like they were done with a hammer and chisel. The casting burrs were horrific. Ever edge that had anything close to a square edge also had a monster burr. So this is the perfect opportunity to teach my son about rebuilding. If he can work with me to tear it down and rebuild it then he should be able to repair it later himself. At least the manual end of it. So I spent 15 minutes disassembling. Then a solid 90 minutes removing tar that once was grease. So after a good wipe down with degreaser I started the deburr and honing process. Now the saddle is so smooth you can literally run your tongue around it. The dovetails are smooth and slick. Still plan on putting the spindle motor belt kit on it. The thrust bearing rollers look good considering the hardened caked grease. So tomorrow I will tackle the x table, the bearings and assembling it. Also need to spot the screw positions on the gibs to lock them in position. I counted over 300 parts for my son to start squaring up so after assembly he should have a smooth weekend. Still buying a Precision Matthews very very soon. Had enough sales in the last week to buy the model 25MV. Hope to clear my inventory this weekend to cover the cost of adding the power feed. If it is a real good sales weekend I will add the DRO setup. Not needed but why not get the whole package.
So the moral of the story is, if you buy a mini mill, particularly a HFT mini mill, do as I say and not as I do. Take it apart and fix it BEFORE you use it. You will appreciate it the next time you take it apart to repair or upgrade it. I think deburr and tap, translated in Chinese, means reburr and detap.