O-ring installation, something to avoid it being a 3 ring circus?

Despite my travails, I prevailed! Installed the pin, which was easy. Drilled the probe for receiving the pin for sliding fit. Assembled everything on the lathe, including the o-ring, and shimmied it up the taper and onto the probe. This darn o-ring fought me, but I eventually got it to the right place and it dropped in.
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Pretty pleased that it's done.
 
You understand I'm saying to make the part with the fat end of the taper near the live center (not the chuck)?
Yes, I understand that. My live center is kind of chunky, just couldn't quite make it work. Had too much stick out of the tool. Also didn't want to center drill the air input area. Had I thought of these issues BEFORE I made the probe, I wouldn't have minded since I could cut it off later. Had no spare material to work with.

Honestly, I hadn't anticipated how much of a PIA these o-rings would be to install, nor the fact that I would even have to make any tool to install them. I'm glad that I finished this, it was looking like it was turning into an ever expanding monster!
 
Yes, I understand that. My live center is kind of chunky, just couldn't quite make it work. Had too much stick out of the tool. Also didn't want to center drill the air input area. Had I thought of these issues BEFORE I made the probe, I wouldn't have minded since I could cut it off later. Had no spare material to work with.

Honestly, I hadn't anticipated how much of a PIA these o-rings would be to install, nor the fact that I would even have to make any tool to install them. I'm glad that I finished this, it was looking like it was turning into an ever expanding monster!
Hope you’re doing this on an hourly rather than piece work basis!
 
Honestly, I hadn't anticipated how much of a PIA these o-rings would be to install, nor the fact that I would even have to make any tool to install them. I'm glad that I finished this, it was looking like it was turning into an ever expanding monster!

You think an o-ring is hard, try putting the seals in while rebuilding a hydraulic cylinder.
 
Hope you’re doing this on an hourly rather than piece work basis!
It's all a labor of love, as they say. Of course with only a whopping 4 years of experience at this, I suppose it comes with the territory. I'm learning as I'm going along. Never did this in my career, no deep well to draw on, so this is pretty new for me. Been taking on these little projects to learn new skills, not to earn cash.
 
I'm glad you got it done.

Now I'm curious what you're doing with 5000 PSI air. Can you let us in on the application?

Back in the 70's, I knew an Engineer who started a business manufacturing an emergency air supply device (for Firefighters, etc.) The pressure vessel was made of 3/8" seamless tubing wound in a race track shape about 4" x 8" x 8" long. He proof pressure tested them with gas (I thought it was air)
at 10,000 PSI with 6 or 8 coils attached to a manifold and the whole thing submerged in a tank of water. I witnessed a failure, or two, and water flew everywhere. Much squeegee and Shop Vac activity ensued. I have no idea why he didn't do hydrostatic testing.
 
I'm glad you got it done.

Now I'm curious what you're doing with 5000 PSI air. Can you let us in on the application?

Back in the 70's, I knew an Engineer who started a business manufacturing an emergency air supply device (for Firefighters, etc.) The pressure vessel was made of 3/8" seamless tubing wound in a race track shape about 4" x 8" x 8" long. He proof pressure tested them with gas (I thought it was air)
at 10,000 PSI with 6 or 8 coils attached to a manifold and the whole thing submerged in a tank of water. I witnessed a failure, or two, and water flew everywhere. Much squeegee and Shop Vac activity ensued. I have no idea why he didn't do hydrostatic testing.
Modern airguns. A PCP pistol. (Pre Charged Pneumatic) Nowadays the tanks are rated to around 4500 PSI. Just bought myself a toy, a Huben GK1 semiautomatic air pistol. It's pressure tank is rated at 350 bar, or 5076 PSI. At my current settings, I shoot a 0.22 caliber 28.3 grain slug at 777 fps, which is about 38 foot lbs of energy. I can tweak up the energy at the expense of number of shots. I generally fill to 300 bar, as my pump only goes up that far. Some day, I'll get a better pump. I cast the slugs. Probe goes in the 7mm hole just above the trigger guard. That's how one fills the GK1 with air.

As I noted, I only lube the o-rings with silicone lube, don't want any chance of ignition of ordinary lubricants. Stock picture below. Anyways, a hoot to shoot. Slugs are cheap to cast.
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