New to me 2HP Bridgeport with Anilam Crusader II

Only a hobby machinist who has lugged a machine home can truly appreciate this. Happy for you, Bruce, and remember that they do make longer extension cords. I would have fired that puppy up by now!
Hi Mike,

Picking up some casters today for a mobile stand AND a strand of #10 wire for an extension cord. Like an idiot I totally forget (because I've never used it) when I wired my shop I ran a 30A 220V circuit overhead. Planned for a 220V table saw at the time. So she'll be running today!

Bruce
 
OK, I've "officially" programmed a CNC routine! Made up an extension cord to get power from the shop ceiling down to the mill. Did some reading on the programming of the Anilam from the Eastern Tennessee University web site (google "Anilam Crusarder II" if interested), and was able to program in a simple routine. I started with just a simple X-axis table move; understand that well enough now that I can use the CNC as an X-axis and/or Y-axis power feed.

Programming is pretty straight forward (after more than a few frustrating moments . . .). Plug away step by step. Started by setting the feed rate at 10 inches per minute. Then set X, Y to 0.000", 0.000". Raised the mill table for a 0.050" plunge into an aluminum block. Then hit the "START" button on the Anilam and sat back and watched it go! I sure see the use of a Z-axis too, my set up is just a 2-axis set up. At the end of the path, I programmed in a "DWELL" which stops the CNC at that point. For me, it was a clue to move the table back down because the last step is a return to 0.000", 0.000" at 100 ipm! And YES, I did many dry runs with the mill not running and my hand on the E-Stop button.

I can see the DWELL being used to set programmed stops for drilling or tooling changes. For example, imagine having to make up 100 mounting plates with 10 holes in each. Sure, you could maybe stack some to cut down the work. But that's a lot of cranking on the table to move to a spot, then drilling20170917_161142.jpg 20170917_161142.jpg . Bet I'm going to LOVE using this Bridgeport!

Lots more to learn. I'm guessing I can put multiple programs in and note what the starting step number is for each one. Big lesson today was learning how to make the CNC "behave" like the X-axis power feed on the Jet mill. Next step, holes on a circle and arcs.

Bruce

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Hi Ken,

Here's a pretty simple design I found on the web, gonna do the same thing. I tend to be a bit of a worry wart or maybe it's DFMEA training, but I assume a weld will break. What happens next? The weigh is only carried by the casters while moving. The fixed stand-offs with bolts running to pads on the floor will carry the weight 99.9% of the time. I'll use the bolt brackets more like leveling jacks, slip some iron under the stand and back off the bolts. Will pick up some >700 lbs. casters today and see what's in my angle iron pile.

Bruce

View attachment 241755

Bruce,
I have a recommendation regarding raising your mill and making it mobile.
Rather than put casters on every heavy thing I want mobile, I build a "pallet" to suite and move it with a pallet jack (or fork lift).
The advantages are numerous, IMO.
A new 5000lb pallet jack from HF costs $260-20% w/coupon and you never need to buy any 700# casters again.
The pallet jack will be useable for every other heavy transport task that casters will do.
Caster brackets sticking out of machine bases are trip hazards, IME.
A "pallet" can be built to any dimensions you like (3" minimum height for pallet jack) and incorporate your leveling jacks.

YMMV
 
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Looks good Bruce. Welcome to the world of CNC :grin:
 
Bruce,
I have a recommendation regarding raising your mill and making it mobile.
Rather than put casters on every heavy thing I want mobile, I build a "pallet" to suite and move it with a pallet jack (or fork lift).
The advantages are numerous, IMO.
A new 5000lb pallet jack from HF costs $260-20% w/coupon and you never need to buy any 700# casters again.
The pallet jack will be useable for every other heavy transport task that casters will do.
Caster brackets sticking out of machine bases are trip hazards, IME.
A "pallet" can be built to any dimensions you like (3" minimum height for pallet jack) and incorporate your leveling jacks.

YMMV
I have a gantry crane and can move it without too much trouble. I think initially I'm just going to set it on 4 x 4's and work with it a while. Would hate to go through all of the work welding up a stand and then want it higher or lower. I ordered a 5/8 - 11 (think that's the thread) eye bolt for the ram which will make it easier to hook to. Wrapped some straps around the front/rear of the ram for the lift off the trailer which is OK for an occasional move, but the eye bolt and a quick snap on the chain fall is easier.

Bruce
 
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