- Joined
- Apr 14, 2014
- Messages
- 3,534
Be careful when selecting and installing change gears for threading. I had been using this machine for several years before I decided to purchase a new chuck and make a back plate. Before cutting the threads on the new back plate I thought it would be a good idea to make a plug to check the thread depth. I looked at the chart, installed what I thought were the correct gears and began threading an aluminum plug to 1 7/16-12.
When I was close to finished dimensions I took another chuck and attempted to screw it on the plug. I was frustrated when it wouldn't thread on. Thinking I needed the thread depth to be more exact I completed the plug. Still it was a no go. I scratched my head and measured the thread depth again. Still nothing. I must have fooled with the lead thread, depth of thread, possible burrs in the chuck, and anything else I could think of for nearly an hour.
Finally I got out the thread gauges and placed the 12 tpi against the threads. It fit sorta, but not really. That's when I realized I'd put the gears on for an 11 1/2 tpi thread. Close, but no cigar. All that time and all that work for a 1 7/16-11.5 tpi thread that fits absolutely nothing. I've never needed a thread of that size, and don't know of anything that uses it. However I did learn a valuable lesson. Check and double check the gear configuration before turning any threads. In this case I only wasted a plug of aluminum and an hour or so of time. Had I started threading the backing plate I would have had to start all over.
As a reminder I keep the plug in a prominent place to remined me to measure twice, cut once.
When I was close to finished dimensions I took another chuck and attempted to screw it on the plug. I was frustrated when it wouldn't thread on. Thinking I needed the thread depth to be more exact I completed the plug. Still it was a no go. I scratched my head and measured the thread depth again. Still nothing. I must have fooled with the lead thread, depth of thread, possible burrs in the chuck, and anything else I could think of for nearly an hour.
Finally I got out the thread gauges and placed the 12 tpi against the threads. It fit sorta, but not really. That's when I realized I'd put the gears on for an 11 1/2 tpi thread. Close, but no cigar. All that time and all that work for a 1 7/16-11.5 tpi thread that fits absolutely nothing. I've never needed a thread of that size, and don't know of anything that uses it. However I did learn a valuable lesson. Check and double check the gear configuration before turning any threads. In this case I only wasted a plug of aluminum and an hour or so of time. Had I started threading the backing plate I would have had to start all over.
As a reminder I keep the plug in a prominent place to remined me to measure twice, cut once.