Micrometer Standard Set?

Finster

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Anyone know where I can get a cheap mic standard set from 1"-11"? I need a set and I don't really want to spend $400+. I'm not building rocket ships for NASA so I would be happy with a cheap import set. Just something to make sure my mics are not thousands off. I tried google and the only thing that comes up are the expensive sets. They must make a cheap set in a China sweat shop somewhere. Heck, they make everything else.
 
Another option is to get a cheap set of gage blocks, which could also help with other tasks as well. Typical gage block sets come with 4", 2", 1", and a bunch of smaller ones. If you purchased an additional 4" block, you would be set. If you search around you can find new import sets for $100 or thereabouts. Used ones are also a possibility. They are also easier to use with outside mics than regular standards, IMO. For a 11" stack you might also want to buy or make a fixture to hold them together.
 
They get shipped with the micrometers so probably not a lot of demand for a set.

You could make up your own. They don't have to be dead on. Make up a set and "calibrate" them with a set of known good micrometers. It violates the rule of having your calibration standard at 3 -10 times better accuracy than the instrument being calibrated but is better than nothing.
 
Another option is to get a cheap set of gage blocks, which could also help with other tasks as well. Typical gage block sets come with 4", 2", 1", and a bunch of smaller ones. If you purchased an additional 4" block, you would be set. If you search around you can find new import sets for $100 or thereabouts. Used ones are also a possibility. They are also easier to use with outside mics than regular standards, IMO. For a 11" stack you might also want to buy or make a fixture to hold them together.
Yea, I thought of that actually but I'm not sure just how accurate it would be. Stacking a bunch of blocks could have a high possibility of error IMO. A stray chip here or there that I miss and everything is messed up. It's a good idea but I think it would drive me crazy. I would be checking things a hundred times before I was satisfied. However, I may go that route if I must. Thanks for the advice.
 
The standard method of calibrating a micrometer is as Bob K has stated. Gage blocks should be properly cleaned and wrung together.
 
Gage blocks are used by wringing them together after wiping them on the back of your wrist. If they stick together, there is nothing between them that will make a difference. The inherent accuracy of gage blocks makes them well more than accurate enough for what you are trying to do, even with several stacked up. I have no idea what the tolerance is on mic standards, but I would bet gage blocks are used in the testing process during their manufacture...
 
Yea, I'll probably go that route. I didn't realize how cheap grade B's were. You can get a 81 piece set on ebay for $75. I've never owned a set but used to use them years ago at work. Humph! I thought they were much more expensive and grade B's are fine for me. Thanks guys. :D
 
The beauty of standards for you mics is that they don't have to be spot on, you just have to know what they actually are. I use to send out every mic standard in the shop I ran QC on, and they came back certed with actual sizes on them. I then gave them back to the respective owners. Even brand new standards are not exact (what is?) but assumed to be accurate enough to use with the mic it is sent with. Get some drill rod and using your DRO, make some as close as you can, dome the ends slightly, and either have them certed or at least let someone with known good micrometers give you a reliable number to use. Just be aware that if they are soft, and you use them a lot, they will get shorter so need to be rechecked and marked periodically.
 
If you have extra mics laying around, then when you calibrate them, consider leaving your best most accurate, favorite mic with your inspection plate.
Keep it there.
Take the others into the swarf and oil with your machines. There the odds of them getting dropped, or just used hard are higher.
Much easier on the good stuff.

Daryl
MN
 
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