Some more progress on the lathe resurrection. I'm starting to run into parts that are too burned up or otherwise damaged to be reused, so it's not going quite as speedily as before.
The gears cleaned up alright for the most part, but the knob for the tumbler reverse was no longer present so I needed to come up with one of those. At the outset of this little adventure I decided that I wasn't going to sweat over doing a full-on "restoration" to use the popular term, so I didn't need the knob to be a match to anything. I have a few handles that I save from discarded diamond wheel dressers, and this seemed a perfect opportunity to make use of one. They're already knurled, a nice diameter, away we go. I was going to reuse the pin, but the more I looked at it the more I figured my chances of hitting that off-centre hole in the 3/16" diameter shaft was pretty slim. Easier to just turn a new one from some drill rod and pin the new handle to it instead.
On to the lead screw. I still had the one front bearing that supports the screw as well as the change gear banjo, but not the one from the tailstock end. I remember being quite stumped when I was first disassembling the machine as to why there was only one bearing on the lead screw. Like, how does that happen, who runs a lathe with just a bearing at one end? Then I twigged. The Zamak bearing was indeed still there, just slightly "modified". The heat came from the right front, and at just over 750 F the bearing melted off the two mounting screws and dribbled down to come to rest on top of the bolt holding the foot to the bench. That's the little silver-coloured half moon shaped thing in the photo below. Cool, eh?
Anyway, I needed a new bearing so better just make one. Roughed out most of it on the shaper, then finished up on the belt sander. It took more time to set up for drilling the hole, which I subsequently sleeved with nylon 6/6, than anything else really. And I seriously underestimated the degree to which I would need to measure the thing so the lead screw would run true.
In the end though, or on the end as it were, I think it turned out ok. I stayed with the classic barrel shape although mine is just a hair on the chunky side. The screw turns freely, that's the important part.
Thanks for looking!
-frank