I believe you have that backwards. Circumference is smaller. Fixed rpm means slower surface speed with smaller diameter.As you get closer to the center, the speed of the cut increases...
I believe you have that backwards. Circumference is smaller. Fixed rpm means slower surface speed with smaller diameter.As you get closer to the center, the speed of the cut increases...
A lot of the problems in cutting off on a lathe have to do with the speed of the spindle. As you get closer to the center, the speed of the cut increases, so slowing it down helps quite a bit. That's where a VFD is helpful. I normally keep my motor pulley on the faster side, so my slowest spindle RPM I have is around 550 without the back gears. I'll start at that speed, and around 1/2 way thru I'll re-sharpen the tool, and drop the speed down maybe 30 % with the VFD. Adding an angle to the tool (longer at which side of the cut you need to save) allows the cut off part to be held a little longer so you end up with a reasonably burr free part that you cut off.
With the tool pictured, I can see how one would mount it upside down.
My HSS parting tool is part of the AXA holder and the angle of the tool is built in. And it would point the wrong way, though I could rotate the tool post to fix that, at the cost of putting the tool further away from the chuck. I would also have to remove the height adjustment to mount it upside down...
Just curious if there's a way to try it with my setup. I'm guessing it is better to use my carbide parting tool if I want to do this as it's a normal tool I can just flip over.
If running the tool behind the work, don't you need to run in reverse or upside down?
Huh? As you approach the center (smaller diameter same time per revolution) the surface speed decreases. For simplicity sake: On a 3in diameter part at 1000 RPM you have a surface speed of about 785.4 SFM. At the same 1000 RPM with a 1in diameter part you have a surface speed of about 261.8 SFM.
(Pi(D") X 1000) / 12 = SFM
If D1 > D2 then SFM1 > SFM2
I'm not great with a lathe so I don't always know how to apply that to the feed for the best cuts, but the math is pretty simple.
Interesting. Thanks Mike! I do have T-slots on the cross slide, so I could try something like that. Though it would be a lot easier to make with a mill..
I did try flipping my carbide parting tool over and run in reverse. It does seem to part smoother in aluminum. That tool limits depth to about 1", but it shows that the idea could work well for an HSS blade as well. Not that I do a lot of parting on thicker material.
I have pics if you want them of the FoR holder and the one I made.