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- Jun 12, 2014
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There are a number of YouTube videos on making the reels, depending on the size of the reel, a 11-13" swing lathe would give you the desired working envelop for the reels. You need a mill big enough to for something like a 5" rotary table, both horizontally and vertically mounted (something like a Grizzly T25937 - 5" Rotary Table). I use a Grizzly H7506 which has a 6" chuck and has indexable plates, but requires a much larger machines and is about 140lB. You probably want a rotary table with indexing plates which which will speed up some of the relief and drill patterns used on the reels. In the videos below he uses a Grizzly G0704 and the lathe is a Grizzly G9972Z (11x26), and you can get an idea of the necessary tooling. I do not see you needing a bigger mill, unless you plan on doing other projects requiring a bigger table/power). Some of the smaller mills come as packages, some with a DRO which is handy to have. I would lean toward a 12" swing lathe (used or new), possibly with more threading options in the gearbox, and a little more rigidity when removing a lot of material for the reels. On the Jig for the fly rod, I do not see that it would be a problem in machining it on a small mill in increments. You can fasten some guide blocks to the table and mill the V grove in the steel and screw holes in increments, sliding the bar stock along and then reclamping. You will need to machine the V grove in a series of passes to the desired depth.
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