Have you thought about just grinding slots with an abrasive disk? That's what I usually do to make a cheap DRO for a machine. Much easier than drilling.
Randy
another way to put small holes in hardened materials is to lap the hole. use a small piece of brass (welding brazing rod) and a bit of clay to surround the hole and contain the lapping compound. medium speed and just touch down raise the brass lap and continue until you have a hole bill
Have you thought about just grinding slots with an abrasive disk? That's what I usually do to make a cheap DRO for a machine. Much easier than drilling.
Randy
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