Dangers of machining carbon-fiber?

Sorry, my eyes kinda popped out when I read this thread. Attached are two useful documents on the subject.

The toxicity of fibers and nanomaterials is not chemical, but mechanical. It's the structure, the size, the shape, and the inspirability- all physical parameters, that make these dangerous. It has nothing to do with metabolic toxicity like most poisons. Where it goes and how your tissues react are the key here.
 

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I come from the world of high performance sailplanes, which are now structurally made almost entirely from carbon fiber and para-aramid fiber (Kevlar). The people who manufacture and repair them are quite careful to wear full protection clothing and high efficiency breathing apparatus. This is not to keep the safety Nazis happy, it is to stay alive and healthy.
 
Clean up with wet wiping and vacuuming.
Your points are well taken and I do not challenge their veracity or scholarly merit, but are you really saying we should bring a known toxin such as Dihydrogen monoxide into this? (...Credit to Wreck)
Robert
 
...should we bring a known toxin such as Dihydrogen monoxide into this?
Robert

Definitely. I recommend rubbing it onto your bare hands afterwards, too!

Back on course, it's interesting to note that aramid fibers are thick enough to not be inhalable into sensitive regions of the lung. Got to know aramid fiber while investigating the health impact of performing demil of interceptor body armor plates using a 24" band saw. After airborne particle sampling, it turned out to be a safe operation.

Also, glass fiber is not vwry inhalable (yes, still wear a particle mask for machining or sanding). Those fibers are around 30 microns thick. Glass fiber is vitreous, meaning the silica has no structure. But if your glass fiber has been heat cycled, like high heat insulation, crystalline structure forms (as with heat treating steel). Crystalline silica will cause silicosis over the long haul.



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It is not oxygen we breath to live. Let me explain. It is our inherent carbon waste that must be evacuated from our lungs. So, yes, on land oxygen is the best binder. Deep sea divers use something entirely different from oxygen to breath. As for carbon fibre, the resins that bind it are not so cool & should be treated accordingly.
 
According to the various MSD sheets, toxicity of carbon fiber, either inhaled or orally ingested, is not known. Carbon by itself is rather inert. Inhaling large quantities over an extended period of time, as when mining coal, will cause black lung disease. As far as oral ingestion, carbon in the form of activated charcoal is uses extensively for removal of impurities from drinking water. I know that I have ingested my share in eating grilled brats, hamburgers, and steaks. I have also inhaled quite a bit of carbon in the form of soot from diesel engines and from smoldering campfire.

I would be more concerned with the epoxy binders use in the carbon fiber material.

Epoxy is the big concern. And any fiberglass plies used in the layup as filler material.


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Its fascinating to me how the size and shape of the particles becomes more important than the chemical properties.
Apparently even the different crystalline shapes of asbestos have differing "toxicity."
R
 
Its fascinating to me how the size and shape of the particles becomes more important than the chemical properties.
Apparently even the different crystalline shapes of asbestos have differing "toxicity."
R
Exactly. Which makes me wonder how long it will be before they start talking about the glass fibers used in fiberglass insulation.
 
I think fiberglass has been pretty well studied. Asbestos was thought to be safe for years but even after they knew there were problems they tried to ignore it. I am told that in Manville New Jersey asbestos was kept in huge piles and when the wind blew it blew through the whole town!
R
 
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