NO I didn't say to weld the hardware store bolt to the casting! I said to weld the eye-bolt as it is is a cheap hardware store bent bolt. I also have been thinking about the way you did it.I said to drill and tap a hole. I did say to put it on a pipe to find the balance point and drill and TAP a hole. Usually people drill the hole before they are machined.
You need to do that and don't do what you did as that little rib the weight on it will surely bend.
Here are some pictures of Andy scraping his HKA-36 straight-edge like yours. He worked on it at the Rockford Scraping class we just finished yesterday at Bourn & Koch Machine Tool Company.
I'm not seeing any pictures in that post? Did the upload not go through or something?