Brass

dlane

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Sep 27, 2014
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Milling 50 bmg brass shell casings for bottle openers , getting a bad finish at end of cut.
Using 9/32 2 flute mill ,holding them in 5c collet holder with thin leather wrapping shell
clamped in the vice at 45deg. Milled in one pass , seems to work ok except the mark left behind when comming out , any suggestions ?.

image.jpg image.jpg The mark is on the exit side
Thanks
Derrick
Ps. The avatar is 29 dodge going to show
 
If you can stand to widen the slot a few thousandths, move over and run back through.
 
Might have to go to a smaller end mill and make multiple passes if you cannot stand to widen the slot a bit. Looks to me like the casing is moving a bit in your setup, so it is possible that the problem may occur even with multiple passes, but I doubt it.
 
Nice close-up shots, it's like being there!
That will definitely help getting useful answers.

What RPM and feed?

-brino
 
Next time I'll try a smaller end mill and two passes , or a four flute at higher speed . These casings have a taper to them so the collet try's to hold on the front , I might try to taper a e collet for them also
These were kind of a rush job I cleaned them up with a file.
Thanks
Derrick
The car isn't registered or finished yet
It dose run
 
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