- Joined
- Jul 2, 2014
- Messages
- 7,594
http://www.precisionmatthews.com/shop/pm-940m/And If I did get a PM30MV, I'm not sure how much bigger/heavier a bench type mill could get!
1350 lbs.
http://www.precisionmatthews.com/shop/pm-940m/And If I did get a PM30MV, I'm not sure how much bigger/heavier a bench type mill could get!
Lots of good information here. The short answer is as stated above. Small cutters in aluminum = higher spindle rpm the better. If you occasionally work in steel, simply slow your rpm/feedrate and depth of cut. I had a early PM25 that I converted to belt drive (it was already variable speed), and it could cut anything within it's size envelope, including titanium and SS. BUT...as said above, you need to adjust your settings for any given cutter/material/setup. These machines will talk to you if you listen. They will tell you if they are not happy with your current selections. Sometimes quite loudly!
IMO geared head machines are for slow(er), heavier cuts in steel. And for guys who want to use it as a overpriced drill press. But that's just an opinion, YMMV.
The nice thing about variable speed is you can dial the speed to suit the material and cutting parameters. With aluminum, you also need some way to evacuate the chips and provide some form of coolant, or just some air and a can of WD40. There is a learning curve with different materials, so when using aluminum you want to do climb cutting to get the best finish and not regrind the chips.
The top speed of 2200-2400 RPM is plenty, you only need higher speeds for smaller cutters at high feed rates, more CNC territory or very small cutters. More Hp = bigger end mills, faster feeds and quicker material removal. My gearhead mill went to 3000 RPM, never used it past around 2400 RPM. If I needed a lot of material removal I put in a 1/2" or 3/4" roughing end mill and the chips would fly, which will not be a problem with a 2Hp motor. At the end of the day having double the Hp will go a long way and make the mill much more usable over a wider speed range. As far as I am aware all these gear head mills, but the two speed VFD should have less gears whirling around. As other have mentioned, weight is usually a concern with your first mill, and then you realize that weight is your friend (rigidity) when it comes to mills and lathes. A 500lB machine should be very manageable, a good starting point and even if you just drill some holes with it and occasionally mill a part, a whole lot of fun.
Well looked at the PM-30MV, the picture of the mill shows it as a belt drive and the RPM range of Low 50-1500 and High 1400-3000. So it does not match up with what is in the description. Definitely worth some questions when you connect with them. Otherwise the way to go over the vs. the PM927.
http://www.precisionmatthews.com/shop/pm-30mv/
Come to the BarZ Summer Bash and perhaps WIN a PM-30MV for the price of a single raffle ticket:
FWIW, I really wanted the PM30 that Matt was carrying back in the Ziess(sp) days, but he sold the last one literally just before I called. And he didn't have the 940 back then either. I did have a all-black Charter Oak mill that I called El Hefe, and it was a beast. It could take any cut my 935 can, but I had to put some serious work into it to get it to that point, including re-machining and scraping pretty much everything. About a year's worth IIRC. Not something I'd recommend to the casual home/hobby machinist.
Oh, and this forum and the guys who hang out here are more than happy to help you spend WAY more than you ever intended to. Been there, done that, got the t-shirt.
And then I want to jettison my HF lathe for the PM1030V, that is until you guys convince me I really need a 14x40. . .