Gentlemen;
Forgive me for overcomplicating this procedure; I didn't want to destroy the gearbox casing or the hole for a new bearing, so I carefully considered all the information posted and came up with this plan:
First, I had to make a guide that would fit inside the existing bearing, with a shoulder to grip the edge and push it out;
Since the lathe wasn't operational I couldn't turn the 'puller' from the solid, so I cut the required pieces from bar stock and assembled them for a brazing operation;
The assembly was brazed together, then tapped 1/2" x 13 to match the all-threaded rod I had on hand:
The brass rod guide for the two brazed pieces was drilled out, and the assembly tapped:
The finished 'pusher' was then ready to go; I had to do some clean-up filing on the shoulder to insure a good fit;
I had a 28mm socket, 1/2" drive that fit the all-thread and allowed the exiting bearing to come out straight, but I needed additional spacing due to the length of the bearing, so I made a spacer out of a PVC pipe adapter, cutting recesses at both ends for the gearbox & the socket with a flycutter;
Assembling all the parts, this is what I ended up with;
Putting them in place, I ended up with this;
The contraption must have kept everything in reasonably good alignment, because, after heating everything up in Wifey's oven to 175 F (she wasn't home), a few quick turns of the nut on the socket, I ended up with this;
The old bearing survived with 'nary a score mark anywhere, coming out really smoothly;
Here you can see the wear on the right side compared to the left; enough to make the shaft holding the gear wobble;
I'll post a couple of pics of the installation once I get the new bearing; the reverse steps should be similar.
Since putting all this stuff together was rather time consuming, I'm thinking about making the parts available to anyone on the website contemplating this repair. If enough 'goodwill' would prevail, we could mail the parts around for the shipping cost; once you obtain a new bearing, the repair would only take about an hour to accomplish - your thoughts on this?
Lou O.