Hi Robert,
Cool build, looking forward to seeing more. Beautiful finish too. Will you be knurling the center portions of the shafts/rods (un-machined area)?
Thanks! I'm glad someone is watching. That knurled piece was just a piece of scrap to test the concept. Although you raise an interesting point. Perhaps knurling could be involved....
R
Finished the distal arm:
I went with 14" arms since no one objected!
Ground the wedges and indexed the two halves of the elbow:
Looking good! Still need to machine the socket for the proximal arm.
Should the actuator arms be steel? Can I get away with aluminum for weight savings? I saw some relatively cheap Ti on eBay?
R
So here's where I am. A few technical problems. Funny, I thought locking the ball joints might be an issue. Turns out unlocking the wedges in the elbow are the issue! Hard to predict.
I think material science may play a role here. I am using bearing bronze for the pushrod wedges. The round wedges are 304. The housing is aluminum.
When you crank down on the joint it locks the ball joints nicely but does not release as smooth as I would like since the wedges stay locked. I have re-ground the wedges to about 30 deg and this seems to have helped. I am considering polishing all the surfaces. Should I change material? Should I have SS on SS polished? Bronze on bronze? I am also considering using a 1/2" ball bearing as a pushrod actuator. That may be able to roll and unlock easier? Thoughts invited.
I am very close to a perfect solution!
R
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