We discussed this in a lot of detail on another forum. It seems that some of the AXA tool posts and theor tool holder counterparts are being made under spec. One guy sent his back and got another random replacement, and it was just fine. Same brand, same shipment.
We've concluded that if it won't fit a real Aloris, then it has to go back, and the wider offshore holders will just have to clock differently.
My real aloris BXA wedge, my offshore BXA wedge and my BXA piston all measure within .001, so I got very, very lucky. All of my holders except 2 all measure within 1.5 thou, but 2 of them are .005 oversize in the dovetail. They still work just fine everywhere.