OK, I have the bushings slit, see the setup here:
http://www.hobby-machinist.com/thre...in-your-shop-today.14637/page-279#post-426471
I removed the outer portion of the groove, it wasn't doing anything but making the parts hard to load and unload.
The nice thing about MDF is that it is made in layers and will pretty much split where you want it to. A couple minutes work with a hammer and scraper.
The first pieces were kind of a disaster. Not enough coolant (kerosene), the saw made it through the first part and about half way through the second before the blade gummed up, jammed, and broke. And of course screwed up the arbor, so make a new arbor and try again.
This time with a heavier coolant flow.
Another odd thing is the cut dives about 0.010 over the length of the part. The start is always higher than the end in both cut directions.
At first I thought my head was a bit out of tram causing this but since it is happening in both directions pretty much eliminates that as a possibility. I suspect it has something to do with the tooth form. There is no set in the blade, and it
should be hollow ground, but it is Harbor Freight so who knows. Not a big deal, but makes you wonder.
Running about 400 FPM, 820 RPM, 0.650 DOC , 7 IPM.
And a video of it running: