Starrett Style Tap Handles

Ecosta777

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Dec 21, 2018
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I made the 91C style Tap wrench 3 years ago, and started the 91B size shortly after. I FINALLY got around to finishing the smaller size.

Both are made from hardened A2 tool steel and are pretty much exact copies of the Starrett models. The only thing I did differently was added a hole on the opposite side of the slot in the end. This way if anything happens and disassembly is required, the retaining pin can be pressed out through the hole.


I turned them manually on the lathe, and roughed out the flat part on the mill. I brought them to work to do the flared profile on the flat part and the pocket for the tap on the CNC mill. I made a custom slug and used a keyway broach to eliminate the radius in the pocket for the tap and get a square corner. I also heat treated them in the oven at work. The large one warped a little, but it's not noticable when using it.


I had material on hand for the smaller one, and I think I paid about $60 for material for the larger one. I had a lot of fun making them, and they were a fraction of the cost of buying real Starrett ones.
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Sent from my Pixel 2 using Tapatalk
 
Wow, that is some beautiful work!
 
Nice. You're all tapped up, wrenchwise. I need to get started on some of those. I've been wanting better tap handles the same way Geppetto wanted a real boy. I had better be careful.
 
Very well done!
Cheers
Martin
 
Beautiful work, impressive!
a set of those has been on the to do list for a while.
 
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