Metal shaper from scrap

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Loafy

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here's my metal shaper built from sand casting using old blown up alcohol kart engines. the plans came from Dave Gingery''s "Build your own metal working shop from scrap" Book #3. I've also built the metal mill and dividing head from the series of his books.
the patterns.
metalshaper001-1.jpg
All I had to machine the parts for this was a 6" swing sears lathe, some parts required 7" swing. The larger parts were machined on a friends lathe. It took me 3 months from start to finish.
metalshaper019-1.jpg
finished machine cutting on a chunk of scrap aluminum
[video=youtube;AyNMzSj7yfo] http://www.youtube.com/watch?v=AyNMzSj7yfo [/video]
 
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Great Job, I've got 3 of the little craftsman lathes I need to get working.

Paul
 
The reason for building these machine was so I could fix my sears lathe. The lathe spindle pulley is a 3 step pulley with an attached gear. The gear runs the back gear so it can turn slow speed for threading that gear had spit out it's teeth. Long story short I priced the pulley it was over $300.00 more than I had paid for the lathe. I finally broke down and was going to buy the pulley, the place where I was going to buy it had sold out none were available anywhere. So I figured take the money, build some machines and make my own gear. That is just what I did. That is a long round about way of doing it but I learned a bunch. I'm self taught using the machines and make a few mistakes, but the mistakes can be remelted, no one will ever know. Now I try to figure out and make stuff just for the fun of it.
I have a list a mile long of things I want to make.
I'd seen the Gingery series of books years ago. I figured it would be too time consuming to do. Turns out it takes a lot of time to make the tools etc. But once you have the tools, you look at thing differently,saying how could I make that? or make it better?
A foundry is almost a must for a do it yourselfer, aka poorboy home cobbler.
 
Thanks for the kind words. I still need to do some work on truing it up but for small cuts it works pretty good. This was my first try at making a machine from scratch. I do need to go back and reshim the working surfaces as they are wearing some from use.
I did the gingery mill after I finished the shaper. I make a simple indexing tool to cut the gear for my sears lathe, once I got the lathe repaired. I built the dividing head. I've made a couple of gears for the Grizzly G0602 out of aluminum to replace the plastic gear that are on the lathe when I made the reverse tumbler gear for the lathe. The aluminum gear on the spindle made the spindle ring like a bell so I went back to the plastic gears. The plastic gears seem to be doing fine, if I crash the plastic gear then I'll have metal replacements. But will probably use the aluminum until I either make plastic gears or buy them.
 
Excellent job on the shaper. may you make many chips together.
 
Not any more I've whittled the pile down to only a couple of engines left. One of my friends gave me some scrap, its a transmission he broke it up before bringing it to me, I have a pretty good supply of scrap right now.
Tator salad , Have you heard of Ron White aka,Tator Salad the comedian?, he grew up in Fritch,Tx. about 30 miles west of where I live.
 
Loafy,
I have read Dave Gingery's books on most of the machines, and I'm a bit of a shaper nut, so I was curious if you had pushed this shaper any, to see how heavy a cut you could do before it started chatering?

CJ
 
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