Just Bought An Emco Compact 8

I second speedymetals.com. Had good luck with them and they always ship quickly.

As for material, hopefully someone with real knowledge will chime in, my first thought would be stressproof
http://www.speedymetals.com/pc-1604-8239-3-12-rd-stressproof-or-equivalent-cold-finished.aspx

or 4140, which is what I think most lathe spindles are made from
https://www.speedymetals.com/pc-1315-8326-3-12-rd-4140-cold-finished-annealed.aspx

Give them a call or email and see if they have a slug laying around of something that will work that they can sell at their firesale price.
 
Thanks guys, I just finished my collet chuck! 4140 was my material of choice. The nut threads on smoothly with very little play and I'm getting only about 0.0005" runout, I'm pretty pleased.
 
Nice stuff :) always good to get a project done .

Stuart
 
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