Yet another ball turner----

woodcutter

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Sep 30, 2011
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A variation on a theme but I thought I would show it off anyway. I have a Rockwell 10x36 lathe. This ball turner bolts right onto the T-slots in the cross-slide. First a picture of it all assembled so that you can see where I'm going in the different steps.
nora319_zpsf7b71804.jpg
I started out with a piece of Durabar from Speedy Metals.Not having a power hacksaaw, got a bit of a work-out. Actually not that daunting, about 15 minutes using a new, high quality, 14tpi blade.
nora279_zpsc988587a.jpg
Squared up and sized the piece on the Bridgeport. This will be the base.
nora280_zps99d83bb6.jpg
nora281_zps2f979871.jpg
The top half of the turner pivots on the base plate and is held in place by a conical nut which allows for sweet motion with no slop.Bored the baseplate on the lathe and then turned the bevel. Also turned the conical nut without moving the compound so both would be exactly the same, somewhere around 45 deg.
nora298_zps79841095.jpg
I had an oddball size tap, 15/16 - 16. Used that to thread the nut and the swivelling plate and cut a stud on the lathe to match.
The swivel plate, also made of durabar has a dovetail slot which carries the toolholder. Did the same sizing and squaring routine and here's a couple of shots milling the dovetail.
nora283_zpsa2b4fd62.jpg
nora284_zps7fdc2bc3.jpg
Drilling for the gib adjusting screws.
nora286_zps9cd5e704.jpg
For a previous project I made a clamping fixture to hold the gib in place to mill the bevels and dimples to receive the adjusting screws.
nora285_zps8a330232.jpg
The toolholder has a mating dovetail and here it's being cut to shape.
nora312_zps25d1f661.jpg
nora313_zpsf7546528.jpg
nora314_zpsbfebe8d0.jpg
The tool is a standard 1/2 x 1/2 lathe tool with a triangular insert, all held down by a cap with four 1/4- 20 nuts.
nora320_zpsd470133a.jpg
I had to cut away the corners of the swivel plate so it would clear the mounting bolts that hold everything the the cross slide. Did that with a little 6 inch rotab on the Bridgeport. A few light cuts and it worked fine.
nora315_zps65099fa3.jpg
I found that when I assembled it, the conical nut would either loosen or tighten when I swivelled it so I drilled and tapped for a setscrew to hold the adjustment. A slug of solder under the setscrew keeps the threads on the stud from getting mangled. I had already Locktited the stud into the swivel plate so I had to hold the whole thing in the fancy vise I got at an estate sale. First time I've used it.
nora317_zps29de34ae.jpg
nora318_zpsf623d28f.jpg
Here are all the pieces before assembly.
nora309_zps402067c3.jpg
nora310_zps77ec2842.jpg
nora319_zpsf7b71804.jpg
Here it is in action.
nora324_zps6ae19f1d.jpg
nora326_zps7295a5c5.jpg
It cuts smoothly with very little effort required to move the handle. By adjusting the the position of the cutter with respect to the pivot point it will cut either concave or convex. There is 3/4" clearance beneath the cutter so the max diameter ball it will cut is 1 1/2". Hope you enjoyed the slide show. Henry

nora319_zpsf7b71804.jpg

nora279_zpsc988587a.jpg

nora280_zps99d83bb6.jpg

nora281_zps2f979871.jpg

nora298_zps79841095.jpg

nora283_zpsa2b4fd62.jpg

nora284_zps7fdc2bc3.jpg

nora286_zps9cd5e704.jpg

nora285_zps8a330232.jpg

nora312_zps25d1f661.jpg

nora313_zpsf7546528.jpg

nora314_zpsbfebe8d0.jpg

nora320_zpsd470133a.jpg

nora315_zps65099fa3.jpg

nora317_zps29de34ae.jpg

nora318_zpsf623d28f.jpg

nora309_zps402067c3.jpg

nora310_zps77ec2842.jpg

nora319_zpsf7b71804.jpg

nora319_zpsf7b71804.jpg

nora324_zps6ae19f1d.jpg

nora326_zps7295a5c5.jpg
 
Very nice. I like the conical nut, I wish I thought of that before I made mine... Hmmm, now that I'm thinking of it I do have a few pieces of leftover stock from a previous job, and you never have enough tools...
 
Nice job on that, And all the pictures are showing up for me.
 
A variation on a theme but I thought I would show it off anyway. I have a Rockwell 10x36 lathe. This ball turner bolts right onto the T-slots in the cross-slide. First a picture of it all assembled so that you can see where I'm going in the different steps.
nora319_zpsf7b71804.jpg
I started out with a piece of Durabar from Speedy Metals.Not having a power hacksaaw, got a bit of a work-out. Actually not that daunting, about 15 minutes using a new, high quality, 14tpi blade.
nora279_zpsc988587a.jpg
Squared up and sized the piece on the Bridgeport. This will be the base.
nora280_zps99d83bb6.jpg
nora281_zps2f979871.jpg
The top half of the turner pivots on the base plate and is held in place by a conical nut which allows for sweet motion with no slop.Bored the baseplate on the lathe and then turned the bevel. Also turned the conical nut without moving the compound so both would be exactly the same, somewhere around 45 deg.
nora298_zps79841095.jpg
I had an oddball size tap, 15/16 - 16. Used that to thread the nut and the swivelling plate and cut a stud on the lathe to match.
The swivel plate, also made of durabar has a dovetail slot which carries the toolholder. Did the same sizing and squaring routine and here's a couple of shots milling the dovetail.
nora283_zpsa2b4fd62.jpg
nora284_zps7fdc2bc3.jpg
Drilling for the gib adjusting screws.
nora286_zps9cd5e704.jpg
For a previous project I made a clamping fixture to hold the gib in place to mill the bevels and dimples to receive the adjusting screws.
nora285_zps8a330232.jpg
The toolholder has a mating dovetail and here it's being cut to shape.
nora312_zps25d1f661.jpg
nora313_zpsf7546528.jpg
nora314_zpsbfebe8d0.jpg
The tool is a standard 1/2 x 1/2 lathe tool with a triangular insert, all held down by a cap with four 1/4- 20 nuts.
nora320_zpsd470133a.jpg
I had to cut away the corners of the swivel plate so it would clear the mounting bolts that hold everything the the cross slide. Did that with a little 6 inch rotab on the Bridgeport. A few light cuts and it worked fine.
nora315_zps65099fa3.jpg
I found that when I assembled it, the conical nut would either loosen or tighten when I swivelled it so I drilled and tapped for a setscrew to hold the adjustment. A slug of solder under the setscrew keeps the threads on the stud from getting mangled. I had already Locktited the stud into the swivel plate so I had to hold the whole thing in the fancy vise I got at an estate sale. First time I've used it.
nora317_zps29de34ae.jpg
nora318_zpsf623d28f.jpg
Here are all the pieces before assembly.
nora309_zps402067c3.jpg
nora310_zps77ec2842.jpg
nora319_zpsf7b71804.jpg
Here it is in action.
nora324_zps6ae19f1d.jpg
nora326_zps7295a5c5.jpg
It cuts smoothly with very little effort required to move the handle. By adjusting the the position of the cutter with respect to the pivot point it will cut either concave or convex. There is 3/4" clearance beneath the cutter so the max diameter ball it will cut is 1 1/2". Hope you enjoyed the slide show. Henry
I see that it cuts concave but I'm not understanding the convex

nora319_zpsf7b71804.jpg
 
Really a nice job. The only thing I'd do different is make it ride slightly lower, if possible, so a larger diameter ball / concave could be cut.
 
How large of a ball will this turn tool handle? I sure like the design, the dovetail and gibs came out very nice. Tim
 
I'm really liking that T-slotted cross slide there. Delta Rockwell didn't offer one of those, as far as I know. I've got a DR 11 I'm rebuilding. I would love to make one of those for my lathe. Any chance of a thread on the building of one of those?
 
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