- Joined
- Oct 7, 2020
- Messages
- 73
Oh boy did I screw myself this time...
First of all, thank you guys for reading and please excuse my writing because English is my second language.
So a while ago I bought this old used Spanish lathe for 500€, and I've been restoring it. It was in poor condition (and still is), but it's usable. I always noticed the poor surface finish at low cutting depths, and frankly horrible error on the dials.. What I mean is, if I dialed 1mm DOC, it would cut 0.70, or sometimes 0.75, or sometimes more or less, I can still make precision parts but honestly it takes I've times the effort, and makes the lathe a pain to use and I sigh every time I have to use it.
So I started to disassemble the crosslide and everything was pretty good a bit banged up but not too wore out, until I got to the lathe saddle... It's just terrible, and I mean TERRIBLE...
I've leveled the lathe more or less (bc it's not in its final resting position) and put the level on the crosslide rails and it's not even remotely level (check image).
I've added shims to bring it to a near parallel state and it's almost 5mm of wear, it's like the previous owners used sand for oil... The biggest problem is that it much more more worn out on the prismatic (V) side...
OK, sorry for the long post, but now I have two options, knowing that I won't touch the lathe bed itself (of course it's gonna be worn but it's a 500€ lathe and it would just be too expensive to reground it)
1 option - put the carriage on my big shaper and shape away the flat (higher) side, until it's more leveled and try to compensate for the twist that that operation is gonna produce on the carriage prism(V)
2- bolt two flat shims on the V side of the saddle and then put on the shaper, and shape away to try to level it out, then do the same on the other side and try to take it to factory specs, knowing perfectly well that it's never gonna be 100% bc the bed is also a bit worn out...
I'm perfectly open to opinions and suggestions, just please Don't tell me to leave it alone because I've come to far to do that, and I just need the lathe to be a little better than it is right now... I also don't like to back away from a challenge :]
Sorry again for the long post, and Thank you guys again, I'm 24yo machining is my passion, but rn I feel like a turd polisher...
First of all, thank you guys for reading and please excuse my writing because English is my second language.
So a while ago I bought this old used Spanish lathe for 500€, and I've been restoring it. It was in poor condition (and still is), but it's usable. I always noticed the poor surface finish at low cutting depths, and frankly horrible error on the dials.. What I mean is, if I dialed 1mm DOC, it would cut 0.70, or sometimes 0.75, or sometimes more or less, I can still make precision parts but honestly it takes I've times the effort, and makes the lathe a pain to use and I sigh every time I have to use it.
So I started to disassemble the crosslide and everything was pretty good a bit banged up but not too wore out, until I got to the lathe saddle... It's just terrible, and I mean TERRIBLE...
I've leveled the lathe more or less (bc it's not in its final resting position) and put the level on the crosslide rails and it's not even remotely level (check image).
I've added shims to bring it to a near parallel state and it's almost 5mm of wear, it's like the previous owners used sand for oil... The biggest problem is that it much more more worn out on the prismatic (V) side...
OK, sorry for the long post, but now I have two options, knowing that I won't touch the lathe bed itself (of course it's gonna be worn but it's a 500€ lathe and it would just be too expensive to reground it)
1 option - put the carriage on my big shaper and shape away the flat (higher) side, until it's more leveled and try to compensate for the twist that that operation is gonna produce on the carriage prism(V)
2- bolt two flat shims on the V side of the saddle and then put on the shaper, and shape away to try to level it out, then do the same on the other side and try to take it to factory specs, knowing perfectly well that it's never gonna be 100% bc the bed is also a bit worn out...
I'm perfectly open to opinions and suggestions, just please Don't tell me to leave it alone because I've come to far to do that, and I just need the lathe to be a little better than it is right now... I also don't like to back away from a challenge :]
Sorry again for the long post, and Thank you guys again, I'm 24yo machining is my passion, but rn I feel like a turd polisher...
Attachments
-
IMG20211103135937.jpg5.4 MB · Views: 132
-
IMG20211103135944.jpg2.4 MB · Views: 126
-
IMG20211103140011.jpg4.2 MB · Views: 113
-
IMG20211103140019.jpg1.8 MB · Views: 106
-
IMG20211103140336.jpg2.7 MB · Views: 100
-
IMG20211103140422.jpg2.4 MB · Views: 110
-
IMG20211103140656.jpg5.4 MB · Views: 108
-
IMG20211103140701.jpg4.6 MB · Views: 105
-
IMG20211103140708.jpg4.8 MB · Views: 102
-
IMG20211103140441.jpg2.7 MB · Views: 138