Motor upgrade help

bfi

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Nov 11, 2024
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RF 30 clone with bad motor. You have me convinced to go with a 3 phase motor and vfd. I hope to find a used motor but I need some help in what to be looking for. Should I be looking for 2 or 3 hp, some motors are 2 pole and some are 4 pole ? Shaft size on 3hp motors tends to be 1.125, would definitely need a new sheave for that and I was kinda hoping to reuse the original one. How about rpm? Anything else that I should be aware of? After I source a motor I’ll start my search for the vfd. Thanks, Bart
 
A 1750 rpm, 2Hp motor would be sufficient
NEMA 56 frame motors have a 5/8” shaft, with the exception of the 56HZ frame has a 7/8” shaft .
They are generally 9 wire motors.

NEMA 145TC frame motors have a 7/8” shaft
The 184 frame has a 1-1/8” shaft

An inverter rated motor is best for extended use in low or high frequency conditions.
A non-inverter rated motor can be operated in the 30Hz to 90Hz envelope for short periods of time without appreciable consequence .
I have not experienced any failures on non-inverter rated motors following the practice.
Some will try to convince that you have to get a specific brand of inverter or spend more than you have to, but i’m here to say that you can run inexpensive vfd’s .
I’ve tested and worked with many different brands, from dirt cheap to high end drives.
There’s one thing that they all share, the possibility of failure. $1,800.00 drives fail too- i had to replace one today in my regular job for a grocery store in a meat portioning machine .
I replaced the inverter with the OEM Lenze drive.

If you aren’t in a production environment or making money from your mill, then a cheap drive is more cost effective.
 
You want a 4 pole motor which will give you 1,725-1,800 rpm. A 2 pole motor will be twice as fast 3,450-3,600 rpm, too fast for a mill. The slower 4 pole motor will deliver more torque.
 
Besides the shaft diameter make sure the shaft length is long enough.
Shaft lengths are pretty standard to the motor frame designation, unless you’re talking about pump duty motors, then the shaft lengths and features are diverse
 
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