Modify Arbor for Free Shell Mill

epanzella

Active User
Registered
Joined
Apr 8, 2013
Messages
2,021
A friend was cleaning out an area in his shop where an old machinist used to reside before the work was outsourced. He called me and said "help yourself". I got a 6 inch Bridgeport brand vice, a cupla dozen R8 colletts, various die holders, and some shell mills. I also scored over a hundred pounds of drill bits and reamers up to 2 inch. It was all kinda grody looking but it's cleaning up nice. There were two nice 3 inch shell mills (straight and 45degrees) with arbors and a 2 inch that had no arbor that fit it. I did have an extra arbor that was too big to fit that last cutter so I decided to machine it down to fit. I pressed out the 2 locating pins then attempted to machine the hardened core and threaded retaining piece down with a 60 degree carbide insert. Despite taking light cuts (a file slid right off) the first insert literally disintegrated on my second pass with associated flames and fireworks. I had nothing to lose so I broke out my trusty CNMG tank buster. I was able to take 20 thou passes and got a nice fit on the bore of the cutter. The outer retaining piece was hardened also but I got it turned down ok. The inner shank was too long but I was afraid to shorten the hardened threads and possibly ruin the part so I made a mild steel spacer. It's done now and runs nice and true. My first hard turning and I'm a happy camper.
 

Attachments

  • DSC_0373.JPG
    DSC_0373.JPG
    116.2 KB · Views: 20
  • DSC_0375.JPG
    DSC_0375.JPG
    101.4 KB · Views: 19
Last edited:
Call me stupid but I'm not familiar with CNMG. Can you enlighten?
 
Call me stupid but I'm not familiar with CNMG. Can you enlighten?
It's an almost square 80 degree carbide insert. Kinda boxy for getting into tight spaces but very tuff.
 
Back
Top