Ulma Doctor

Infinitely Curious
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Feb 2, 2013
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I have a vintage/antique Brown and Sharpe 4-1/2" indexing center that suffered an injury before i got it.
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the spring loaded indexing pin was broken :oops:
so i decided to construct a replacement from 303 stainless steel, just because i have a lot of scrap stock waiting to be reclaimed and into something useful,
like this :grin:
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for the record, it was not my 7 yo son's drawing, sorry it was my shop hieroglyphics :grin big:

i took a 20mm x 3.5" long piece of 303 stainless and faced and centerdrilled the stock to be turned between centers.
but that means that i needed{wanted} to make a soft center for my 3 jaw chuck with a dog driver built in.
it was constructed from what i believe to be some 1141- (i have no proof, only conjecture.)
after i completed the soft center, i was able to put the slug between centers and start the reduction process.

here is a live action shot of the shaft reduction.

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it measured out to .380" rough in the center and .260" for the thinner sections
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that means that i removed a total of .606" of material for this insanity :rolleyes:
sure i could have chosen a different material to use that was closer to the actual diameter, but that would have not giving me what i was after,
i'm looking to gain some quality time on the machines after spending time upgrading them!


coming soon, ACT 2- the reduction continues!!!
same bat time, same bat channel!
 
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latest work:
here is a live action shot of the tool post grinding of the shaft blank

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this is the maiden voyage for my Dumore tool post grinder, that was graciously given to me by a good friend and forum member BFD
Thanks Bill!!!
the tpg worked well at .001" passes
 
i did some more tool post grinding...
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and further ground the shaft, shaping the .125" point

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now comes the dimension checks! .125" , .250",& .375"
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well i finally got the pin done
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i made a shop made external lap from some scrap 6061 aluminum and reamed a hole to .250" and lapped the pin shaft
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i used wd40 and scrapings from a sanding sponge to do the lapping work.
i held the pin loosely in a handheld drill and lapped with the homemade slurry

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i drilled the OEM handle and tapped it, and the newly made pin to 1/4-20 tpi and assembled with red locktite

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and the final assembly and testing!

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Operation is Excellent!!! :grin:


As always, thanks for reading!
 
you are welcome ulmadr glad to see it used. although .001 a pass is a bit much but if it worked ok. If you turn your compound to 30 degrees you get .0005 per .001 feed bill
 
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