help a newbie with a lathe

3strucking

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I have some 2.50" OD round bar that is 10.75" in length. I need to turn down the first 2.75" on each end enough to fit inside of a piece of 2.500" ID round tube. I cut the bar on my band saw so I know the cut is not perfect. I know that I need to use the tails stock for support since I only have a 1.5" spindle bore. Do I need to put it in a 4 jaw and dial it in before I drill center for tail stock?
 
What you really need is a steady rest. If that isn't an option true the ends as best as you can on a sander or bench grinder and mark center and center drill on a drill press.
 
Second option is to bore the 2.75" x 2.50" ID tube enough to provide clearance. When you have a piece of material that is too large to fit through spindle, and both ends are saw cut, wouldn't you have to indicate the part in a 4 or 6 jaw before you start to machine it?
 
You can just use the 3 jaw, and bump the end into true, center drill it and use your center for support. I avoid the steady if possible, as it creates other issues, and all you're doing is a simple turn on each end. You'll be fine centering a piece with those dimensions. If the chuck is within 5 or 8 you're fine.
 
You can just use the 3 jaw, and bump the end into true, center drill it and use your center for support. I avoid the steady if possible, as it creates other issues, and all you're doing is a simple turn on each end. You'll be fine centering a piece with those dimensions. If the chuck is within 5 or 8 you're fine.

What he said,
Just take light cuts to face, center drill and then use your tailstock.
 
2.500 OD into 2.500 ID ? Couldn't you just heat your tube and slide your bar in ? :)
 
You lost me with that sentence, could you please explain? Thanks, JR49
If the stock next to the chuck is within 8 thousandths, and to bump the far end in to within a couple thou, you're doing great.

I wouldn't even face it off before center drilling. Just apply some friction to the tailstock quill to keep it from being steered by unevenness in the face of the stock.

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Just be careful when truing in with a 6 jaw chuck. WE have one and it doesn't turn true. 4 jaw chuck is the best option you have for your project. make sure you use a #4 or #5 center drill because of the size OD you need.
 
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