Cutting 1 inch thick aluminum stock possible with a scroll saw?

defcon

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I'm looking to buy a scroll saw and was wondering if anyone has experience in cutting 1 inch thick aluminum stock?

What kind of blades with TPI should I be looking for?
 
A scroll saw? Do you mean bandsaw? Or saws all? Or power hacksaw?


Sent from my iPhone using Tapatalk
 
A scroll saw? Do you mean bandsaw? Or saws all? Or power hacksaw?


Sent from my iPhone using Tapatalk


Scroll saw.

I have a band saw but i need to cut specific shapes inside of the stock.

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A scroll saw? Do you mean bandsaw? Or saws all? Or power hacksaw?


Sent from my iPhone using Tapatalk


This is a scroll saw
 
Last edited by a moderator:
I'm looking to buy a scroll saw and was wondering if anyone has experience in cutting 1 inch thick aluminum stock?

What kind of blades with TPI should I be looking for?


I would buy an assortment of blades and see what works best. I would also use WD-40 as a cutting lube just to keep the blade from clogging.
 
I have a cheapo scroll saw. Have not tried cutting 1" ally on it, and wouldnt even try. I can bog it down just cutting ply with it if I go too hard.
It looks like you have a mill there? I would be going that route

Cheers Phil
 
I doubt the blades would last very long. There isn't much room to clear the swarf. The blades will heat fast and break very quickly.

"Billy G"
 
kerosene/lard oil (bacon grease work well too) mixture is also a cheap alternative to wd40 for sawing aluminum.
out here in california you are lucky to find wd40 for less than $25 a gallon.
kerosene is about 11 bucks a gallon, lard to buy at the store is less than $3 proportionately.
the mixture saves about 10 bucks a gallon, and really adds up if you are doing a lot of sawing.
(bacon grease is a byproduct of breakfast so i don't really consider it as a cost, i use it a home and bring some to work)

i hope the info helps out
 
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