The back plate is 4-1/2 diameter, can't seem to find one that size. I am thinking boring to 2"which I think would be enough " meat"
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I would buy a rough cast or semi finished backplate and machine it to fit. Or I might make a pattern and have some cast by a iron foundry.
might be easier to find a 6" 3 jaw with 1 1/2 threadI picked up a 6" three jaw chuck with a 1-3/4" thread, my lathe is 1-1/2, can I just bore it out for an insert and rethread the insert?