Chuck Options for Weird Spindle Thread

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Hi everyone,


I'm considering my chuck options for my SB 13. Unfortunately it has the bizarro 1-7/8 x 8 spindle thread, so nothing is straightforward. I have an 8" independent 4-jaw chuck. Here's what I'm thinking about:


<>Adjustable 8" 3-jaw. This will require custom machining a back plate, either by adding a pilot to an adapter plate that has the right thread, or by machining out the thread on the chuck's backplate. I like the flexibility of doing small and large parts and having less runnout than a traditional scroll chuck, and the ability to really dial out runnout on critical parts. Pretty expensive, though, especially if I farm out the machining.


<>Adjustable 5C collet chuck (Bison). I think I could machine the adapter plate that has the right thread to fit. I would use this for small parts and use the 4-jaw for larger parts. Also pretty expensive once you add in all the collets.


<>Modify a TG100 collet chuck and hold it in the 4-jaw chuck. I already have a full set of 1/64 increment collets for my mill. This could potentially be pretty cheap. I would get a straight-shank collet chuck and modify it for use in the lathe. Not sure exactly what that will entail. I wouldn't want it to stick into the spindle since that would severely limit the diameter of long stock, and I don't want a lot of extension, so I'd probably need to cut the length down. Are these typically hardened, or could I just use a cutoff tool? It's also not clear to me how many of these are hollow. I've seen a few that look to be hollow except for a stop screw. I assume that would be pretty trivial to remove, or are they permanently affixed in there somehow?


Anything else I should be considering?


Thanks!
Tom
 
Assuming you have no chuck on your spindle currently can't you get by with buying one threaded backplate for the 8"? Screw it onto your spindle and turn it to leave a hub for your adjustment screws. If there isn't enough material thickness for a hub you could turn a large counterbore into the face and insert a hub that's held in place with some screws from the rear. After you get the 4 jaw mounted you can make your own backplates for the other chucks out of cast blanks.

Grizzly sells back plate blanks that you can 100% machine yourself http://www.grizzly.com/search/search?q=back plate blank
 
Assuming you have no chuck on your spindle currently can't you get by with buying one threaded backplate for the 8"? Screw it onto your spindle and turn it to leave a hub for your adjustment screws. If there isn't enough material thickness for a hub you could turn a large counterbore into the face and insert a hub that's held in place with some screws from the rear. After you get the 4 jaw mounted you can make your own backplates for the other chucks out of cast blanks.

Grizzly sells back plate blanks that you can 100% machine yourself http://www.grizzly.com/search/search?q=back plate blank


Thanks for the tip on Grizzly. Hard to say if it would be easier/cheaper to machine the pilot and cut the thread in one of their thick plates, or insert a hub into a plate from tools4cheap that already has the thread.

Any thoughts on a TG100 chuck held in the 4-jaw? Kennametal has one (SS200TG100819...see below) with a 2" straight shank and a 1 1/8-16 ID (would easily allow 1" stock). How hard would it be to cut down the length?

chuck.gif

chuck.gif
 
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