- Joined
- Nov 19, 2014
- Messages
- 991
My son and I were given a 327 Chevy as part of the deal in building the Cat Rod. (See the thread "Rat Rod Recipe" in this forum) When we took off the valve covers we discovered a broken stud boss on one of the heads. I neglected to get a before picture but you can see the damage in the first picture. Our first step was to machine all the bosses down .375" in order to use guide plates and threaded in studs. We picked up the center of the adjacent hole and moved over 1.812" to center up on the damaged hole, then drilled tapped the hole 5/8"-11, and screwed in a 5/8" grade five bolt with lots of locktite. After sawing off the bolt we milled off the excess, picked up the center of the adjacent hole, moved 1.812" and drilled and tapped 7/16"-14. While we had it in the mill we tapped the remaining holes and enlarged the push rod holes to 7/16". I wouldn't recommend this repair on a race motor, but we did do this on a friend's Demolition Derby Car, and he ran the crap out of it with no problems. Another quality afternoon spent with my son.
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