Well, Holes Creek BT is just awesome so I'm afraid now to post my meager little ball turner effort, but I will!
I would have finished it this weekend but my mill would not mill out the trench i need for my 3/8" HSS tool. I took a file to it and the file wouldn't bite and just slide on it. You can see it in the photos here. The top two pieces I welded and they are not hard b/c I drilled thru one of them and as soon as the bit hit the center part it broke.
I cranked the speed down on the mill and the drill bit, getting the fpm and rpm off of Machinery's handbook.
The steel in question is a piece of cross section to a railroad rail. I tried to get the composition of the rail and I believe it is high carbon steel.
The steel took a file OK, but the piece I made was shaped using my 14" grinder. It really heated up the metal until it was glowing. And add to that the welds also heated it up, so I suspect that although the section of rail took a file, the heat must have hardened it. I was working in my garage where it was below freezing.
So I'm thinking I have 3 options, reheat the piece and stick it in an oven for a few hours to anneal it.
option 2 is to just find different metal and re-do it
option 3 is to try and grind a trough for the bit
I hope this isn't too long for someone to read!