Surface grinding 101

Bob Korves

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Rest In Peace
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The first video of a multi part series on how to use the surface grinder, for beginners. Marc, a retired shop teacher, does a good job of teaching both the skills and the related safety issues. A surface grinder and a new user, without any training or studying, is a highly dangerous thing. It is also the slowest way to learn how to surface grind efficiently and accurately.
 
In the first video, Marc talks about the thousands of tiny cutting teeth that can be used to improve finish and to make the part more accurate.
In the pics I’m trying to show the face mill marks and a slight lip on the angle plate finish which shows the mill used to process this was not perfectly trammed. The high section came off in the first pass at about .002” depth, the second and finish and spark out is all it took.
I decided yesterday I would surface grind, then scrape this surface plate I’ve had for a year or so.
Im using the “Challenge”, angle plate I scraped at Richard King‘s class last April, in Vacaville Ca., as my right angle clamping reference. The SG is a 1966 Brown and Sharpe, 618 Micromaster, fully automatic.
Once I finished the piece, I don’t think I need to scrape it. I plan on using it on my mill for fixturing/clamping.
As you can see, by using the machinists square, it’s pretty darn square and flat. I can always do it later.
This took about ten minutes.
 

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