- Joined
- Oct 9, 2014
- Messages
- 465
I need to cut thick steel from time to time and ordered a cheap Plasma Cutter directly from China. It is a risk of course but even if it fails there are so little money to loose. This one costed less than 300 dollars including delivery to the door by FedEx.
I started to check the unit inside. It is important that power transistors and diodes that are paralleled are well tightened to the heat sink. Otherwise some will get higher current and fail. The reason is the characteristics of semiconductors are temperature dependent, which will effect the current in them and how the total current is evenly divided between different components.
Most of the components were possible to tighten a 1/4 turn for a good fit. The same with high current joints, which should be well fastened to avoid burn damages and current reduction. I also looked over solder joints to check that they are professionally done and that all connectors are fitted. In case cables are routed so they can scuff against sharp edges they should be securely fixed by tie wraps.
The cutter is a 3-phase machine. The mains wire only included three wires, one per phase. But a ground cable was missing so I replaced it. I finally vacuum cleaned the interior and boards before blowing everything with air pressure. I hope it will be trusty and last after these preventive actions.
https://www.youtube.com/watch?v=8l2olBlt5ZY&feature=youtu.be
I started to check the unit inside. It is important that power transistors and diodes that are paralleled are well tightened to the heat sink. Otherwise some will get higher current and fail. The reason is the characteristics of semiconductors are temperature dependent, which will effect the current in them and how the total current is evenly divided between different components.
Most of the components were possible to tighten a 1/4 turn for a good fit. The same with high current joints, which should be well fastened to avoid burn damages and current reduction. I also looked over solder joints to check that they are professionally done and that all connectors are fitted. In case cables are routed so they can scuff against sharp edges they should be securely fixed by tie wraps.
The cutter is a 3-phase machine. The mains wire only included three wires, one per phase. But a ground cable was missing so I replaced it. I finally vacuum cleaned the interior and boards before blowing everything with air pressure. I hope it will be trusty and last after these preventive actions.
https://www.youtube.com/watch?v=8l2olBlt5ZY&feature=youtu.be