As much as I wanted to buy a really cool chuck all attempts at defying darkzero's logic have failed. After this last round of Bison research here are a few points in favor of the various things darkzero has said.
1. The 6 jaw is out of the running, I have several alternatives that would give me the same features. I can't see buying a 6 jaw unless I was doing a large production run of something I really need a 6 jaw for to save time.
2. I took another look at the 4 jaw combination chuck, great 'idea' but I can find no information on how accurate it repeats plus Bison doesn't even have a technical sheet on their site for it and appears to have abandoned the forged steel version altogether.
3. 8 inch vs 6 inch. Well reality set in quickly (Coolidge is about to get an attitude and buy a big ass used Mori) the G4003G swing over the cross slide is only 7.5 inches, 7.6 if you push it. That's not even enough to clear the 6 inch 3 jaw set tru Bison, its max swing is 8 inches and the 8 inch chuck max swing is 9.65 inches. For safety alone I would opt for the 6 inch Bison even then I will have to be mindful of putting the cross slide into the chuck.
Darkzero do you have the OD of the 6 inch six jaw? Bison only lists the max swing I'm guessing with the jaws adjusted all the way out but what's the OD of the chuck body if the jaws are inside of that OD.
When I got my PM1236 & was chuck shopping, I was very close to buying an 8" Pratt Burnerd 6-Jaw Setrite chuck for a great deal. IMO Pratt Burnerd chucks are nicer than Bison chucks but they cost much more. I had a hard time finding the back plate for it & it was expensive as hell. Probably even more expensive now.
If you look at JayBob's pic above, it's showing the stock 3-jaw, look how close the jaw is to the chuck shield. I had a good feeling an 8" scroll chuck (3-jaw or 6-jaw) would hit that. Irrelavent now as I took that dreaded shield off. It really annoyed me.
I think an 8" scroll chuck would clear the ways with the jaws fully extended, if it was a true 8" chuck (see below). Did you mean clear the ways or clear the cross slide? Ways is most important, clearing cross slide doesn't bother me much. The body of 6.25" chuck will clear the cross slide but an 8" won't. Doesn't matter to me cause there's rare a need for the cross slide to fit under the chuck, the compound slide would get in the way first during machining.
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Lots of variances on chuck sizes between manufacturers, especially in the 6-8" range, so you have to look closely. To answer you question, Bison lists Set-Tru 6" chucks as 6-1/4". But they're actually 160mm (body OD), which is more like 6.3" (made in Poland...metric system). Bison's 8" Set-Tru chucks are 200mm, which is 7.87".
The 6" 3-jaw that came with my lathe is 160mm (5.9"). Now my 6" super spacer came with a 165mm chuck, that's like 6.5". No where can I find that states the 6" super spacer came with a 6.5" chuck, it's the same SS as the PhaseII.
Now we turn to Fuerda (Gator chucks). Bison Set-Tru chucks only come in forged (full steel boidies). Gator adjustable chucks come in both semi-steel & full steel. So their less expensive semi-steel chucks (EA seires), their 6" is a 6.0" chuck (my guess is 160mm). Their 8" chuck is 8.25" (probably 210mm). Now their more expensive PA series (Tech-Tru, full steel) their 6-1/4" is 6.3" & their 8" is 7.87", just like Bison.
So when you see 6" & 8", pay close attention to see if it's actually 5.9", 6.3", 7.87" or 8.25". Sorry for the long post, just wanted to point that out cause if you got an actual 8.25" when you were expecting to get an 8" may cause you grief.