Ahhh.... resolution at last.
)
I wanted to finish out this thread by telling everyone it came to a
positive resolution and that I'm finally happy. But it didn't play out the way you'd think.
The tailstock base casting finally arrived from Logan. That night I tore the 11" tailstock apart and substituted the new base. It was a good, tight fit on the upper, and fit the ways very well. But the live center seemed to point to a place slightly below the center of the spindle. No problem, I understood there could be minor fitting. So over the next week I bought home various sizes of Aloma C & D shims.
The following evenings (in the week leading up to Thanksgiving) I spent minutes here and there adding and subtracting shims between the base and upper to bring the tailstock spindle into height alignment with the headstock. Curiously, nothing seemed to work. More curious, with a .020" shim in the left end of the tailstock and the cinch bolt tensioned, a .020" shim on the right (aft)
end was still free to move. Hmmm.
Finally I got several hours to separate the upper and lower castings and inspect. While the mating surfaces of the tailstock base were well machined, in stark contrast the raised portions that guide tailstock offset were in as-cast condition. Scratches in the paint left evidence that the raised portion of the "guide" was bottoming out, causing the upper casting to teeter-totter on what should have been a no-touch zone.
So about .035" material had to be removed in this area across the full width of the new base. This took some time because I have no mill and had to invent a way to take off very small swaths so as not to over do it. When this was completed, the upper and lower castings fit together without interference from the offset guide area. Better yet, the tailstock now points directly at the headsock axis with no added shims.
So although it took a little advanced "head scratching" and some added time to complete, the results are better than expected. My new tailstock is tight, the correct height, and looks correct on the lathe.
Color me happy.