I needed to bore a hole and decided to go for the used "old American" item rather than the import. I managed to purchase an Criterion Model 1-1/2 Boring Bar with a 3/4" Shaft. Perhaps I should have held out for the more-common larger model, but this one was only $70 and seems to be in reasonably good condition. I've already managed to bore a hole and I like the tool and the boring process.
However, there are a few issues:
1) The arbor/shank is 3/4" and is incredibly long. I use ER40 collets, but their max depth can only take about 1/2 the bar. Is there any reason not to cut off some of the length so that I don't have to run the head on the mill up an extra 3 or 4 inches? I'd probably just bandsaw it off and then grind the face on the remaining length flat on the belt grinder. But I could mount the body in a 4-jaw chuck and part it off.
2) The current set up has a flat brazed carbide tip on a 1/2" shank. It's seen better days. How do I get the boring bar out? There's a set screw, but it didn't move easily with hand pressure. Oddly enough, there are many threads on the internet about getting the arbor off Criterion heads, but I couldn't find anything about removing the boring bar. If it's just tight, it looks like it would be easy to press out. But I thought it would be wise to ask first.
3) Any advice on good boring bar options. I have several for the lathe...but they are only partially round (have some flats on the diameter). Will they work?
4) One of the threads on Criterion boring heads mentioned BBs on the tip of the set screws. Mine has no BBs, but the set screw for the boring bar is clearly made for one. Any ideas on how to size the proper BB? The screws for the ways also don't have BBs and it doesn't necessarily look like they should be there.
However, there are a few issues:
1) The arbor/shank is 3/4" and is incredibly long. I use ER40 collets, but their max depth can only take about 1/2 the bar. Is there any reason not to cut off some of the length so that I don't have to run the head on the mill up an extra 3 or 4 inches? I'd probably just bandsaw it off and then grind the face on the remaining length flat on the belt grinder. But I could mount the body in a 4-jaw chuck and part it off.
2) The current set up has a flat brazed carbide tip on a 1/2" shank. It's seen better days. How do I get the boring bar out? There's a set screw, but it didn't move easily with hand pressure. Oddly enough, there are many threads on the internet about getting the arbor off Criterion heads, but I couldn't find anything about removing the boring bar. If it's just tight, it looks like it would be easy to press out. But I thought it would be wise to ask first.
3) Any advice on good boring bar options. I have several for the lathe...but they are only partially round (have some flats on the diameter). Will they work?
4) One of the threads on Criterion boring heads mentioned BBs on the tip of the set screws. Mine has no BBs, but the set screw for the boring bar is clearly made for one. Any ideas on how to size the proper BB? The screws for the ways also don't have BBs and it doesn't necessarily look like they should be there.