Cleaning Up A Rufung After Long Term Storage

capjak

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I just picked up a KBC brand RuFung mill drill. Judging the dirt and grime that is stuck on the machine, it has not been used in quite a long time. I spent a day scrubbing it with aeresol gun cleaner and WD 40. The ways were covered with a thick black varnish. After about four hours of scrubbiing, it seems to function smppthly. I have been using a Smithy 1200XL for the past ten years and have gotten tired of making the change over from lathe to mill. I have quite a bit of MT 2 and MT3 tooling so I oredered a R-8/Morse Taper sleeve so that I can use it on RuFung. I am open to suggestions on any maintanence or checking before I use the mill.

Thanks,

Jack
 
I am open to suggestions on any maintanence or checking before I use the mill.

Hi Jack,

I'm a little surprised at the lack of responses here. I do not know this machine per-se, (and I have no idea of your experience level) but here's a few things I learned after finding my big, old Cincinnati mill outside....

-check the entire machine over, a couple times. I have never found a manual for my machine(c. 1916), so a complete going over was the best way to get acquainted, find all the oil passages, etc.
-clean it! Since my machine had been outside, several of my oil ports had been used by mud wasps. They create a little chamber with dirt and spit, lay an egg(sometimes on a little caterpillar) and then seal it with more mud and spit. I went to great lengths to vacuum and flush all the sandy grit out of it.
-if it has a hollow base for coolant, it will likely be filled with years of accumulated crap. I spent a messy few days try to scrape all the old compacted and hardened chips out of the reservoir. The water based coolant had apparently separated over the years, rusting much of it together.
-check all the slides and gibs. Grab each sliding part and try shoving it (within reason) in all possible directions. At the same time watch the "oil line" at that sliding joint. This way you can see the slop in all the slides. If there is slop you may notice the fluid at the joint creep or move. Hopefully, you have set screws to tighten any loose gibs. Any slop will lead to noticeable vibration during machining.
-before you turn on the power be sure everything moves by hand and that your new, fresh lubricant has reached every bearing, bushing, dovetail, lead-screw, etc. Especially if you used any solvents to remove the "varnish"...be sure the solvent is gone and the lube is in!

Treat it right and that machine should be with you a long time.
It will also make your shop time much more fun and extend the capabilities of what you can do.

Have fun and be safe!
-brino

PS. pictures would still be appreciated!
 
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